AUTRES GROUPES DE PRODUITS
Broyeur à disques
PULVERISETTE 13
classic lineVeuillez tenir compte des points suivants : Chaque broyeur à disques FRITSCH PULVERISETTE 13 classic line doit être équipé au moins d'un disque de broyage fixe et d'un disque de broyage mobile. Ils sont disponibles en 4 matériaux différents. En règle générale, les disques de broyage choisis sont du même matériau, dont la dureté doit toujours être supérieure à celle de l'échantillon à broyer.
Le broyeur à disques PULVERISETTE 13 classic line est également disponible avec un revêtement intérieur intégral de la chambre de broyage en polymère, lorsque le broyage doit avoir lieu sans métaux.
DISQUES DE BROYAGE
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Données matériau des disques de broyage fixe et mobile
Matériau Composant principal du matériau Densité en g/cm³ Résistance à l'abrasion Type d'échantillon acier moulé trempé Fe - Cr 3,85 bonne échantillons durs, cassants acier au manganèse Fe - Mn 7,9-8 bonne échantillons très durs, cassants métal dur carbure de tungstène WC 14,05 très bonne échantillons très durs, abrasifs oxyde de zirconium ZrO2 6,0 bonne échantillons mi-durs, cassants broyage sans métaux
Veuillez choisir au moins un disque de broyage fixe et un disque de broyage mobile. Vous avez le choix entre différents matériaux. Les disques de broyage en oxyde de zirconium sont adaptés uniquement au broyage des matériaux céramiques, minéraux et équivalents, mais en aucun cas à celui des échantillons durs et tenaces, en métal par exemple.
DISQUES DE BROYAGE
for the comminution of hard, brittle samples
General material specification:
Material: hardened steel cast - 1.2602
Abrasion resistance: good
Suitable for: hard, brittle samples
Detailed information about the material you will find in the element analysis.
| General specifications | |
| Material | Cast steel, hardened – 1.2602 |
| ISO/EN/DIN code | GX165CrMoV12 |
| Chemical composition | |
| Element | Share % |
| Iron – Fe | 85.94 - 83.59 |
| Carbon – C | 1.55 – 1.75 |
| Silicon – Si | 0.25 – 0.4 |
| Manganese – Mn | 0.2 – 0.4 |
| Phosphorus – P | 0.03 |
| Sulphur – S | 0.03 |
| Chromium – Cr | 11 - 12 |
| Molybdenum – Mo | 0.5 – 0.7 |
| Vanadium – V | 0.1 – 0.5 |
| W | 0.4 -0.6 |
| Physical and mechanical properties | |
| Density | 3.85 g/cm³ |
| Hardness | 60 HRC |
Explanations on hardness data
for the comminution of hard, brittle samples
General material specification:
Material: hardened steel cast - 1.2602
Abrasion resistance: good
Suitable for: hard, brittle samples
Detailed information about the material you will find in the element analysis.
| General specifications | |
| Material | Cast steel, hardened – 1.2602 |
| ISO/EN/DIN code | GX165CrMoV12 |
| Chemical composition | |
| Element | Share % |
| Iron – Fe | 85.94 - 83.59 |
| Carbon – C | 1.55 – 1.75 |
| Silicon – Si | 0.25 – 0.4 |
| Manganese – Mn | 0.2 – 0.4 |
| Phosphorus – P | 0.03 |
| Sulphur – S | 0.03 |
| Chromium – Cr | 11 - 12 |
| Molybdenum – Mo | 0.5 – 0.7 |
| Vanadium – V | 0.1 – 0.5 |
| W | 0.4 -0.6 |
| Physical and mechanical properties | |
| Density | 3.85 g/cm³ |
| Hardness | 60 HRC |
Explanations on hardness data
for the comminution of very hard, brittle samples
General material specification:
Material: manganese steel - 1.3401
Abrasion resistance: good
Suitable for: very hard, brittle samples
Detailed information about the material you will find in the element analysis.
| General specifications | |
| Material | Manganese steel – 1.3401 |
| ISO/EN/DIN code | X120Mn12 |
| Chemical composition | |
| Element | Share % |
| Iron – Fe | 83.56 -85.96 |
| Chromium – Cr | < 1,50 |
| Silicon – Si | 0,3–0,5 |
| Manganese – Mn | 12,0–13.0 |
| Carbon – C | 1.1 -1.3 |
| Phosphorus – P | < 0.1 |
| Sulphur – S | < 0.04 |
| Physical and mechanical properties | |
| Density | 7.9–8 g/cm³ |
| Hardness | 27–32 HRC |
Explanations on hardness data
for the comminution of very hard, brittle samples
General material specification:
Material: manganese steel - 1.3401
Abrasion resistance: good
Suitable for: very hard, brittle samples
Detailed information about the material you will find in the element analysis.
| General specifications | |
| Material | Manganese steel – 1.3401 |
| ISO/EN/DIN code | X120Mn12 |
| Chemical composition | |
| Element | Share % |
| Iron – Fe | 83.56 -85.96 |
| Chromium – Cr | < 1,50 |
| Silicon – Si | 0,3–0,5 |
| Manganese – Mn | 12,0–13.0 |
| Carbon – C | 1.1 -1.3 |
| Phosphorus – P | < 0.1 |
| Sulphur – S | < 0.04 |
| Physical and mechanical properties | |
| Density | 7.9–8 g/cm³ |
| Hardness | 27–32 HRC |
Explanations on hardness data
for the comminution of very hard, abrasive samples
General material specification:
Material: hardmetal tungsten carbide - WC
Abrasion resistance: very good
Suitable for: very hard, abrasive samples
Detailed information about the material you will find in the element analysis.
| General specifications | |
| Material | Tungsten carbide - WC |
| ISO/EN/DIN code | |
| Chemical composition | |
| Element | Share % |
| Tungsten carbide – TC | 85.00 |
| Cobalt – Co | 15.00 |
| Physical and mechanical properties | |
| Density | 14.05 g/cm³ |
| Hardness | 1020 HV10 |
Explanations on hardness data
for the comminution of very hard, abrasive samples
General material specification:
Material: hardmetal tungsten carbide - WC
Abrasion resistance: very good
Suitable for: very hard, abrasive samples
Detailed information about the material you will find in the element analysis.
| General specifications | |
| Material | Tungsten carbide - WC |
| ISO/EN/DIN code | |
| Chemical composition | |
| Element | Share % |
| Tungsten carbide – TC | 85.00 |
| Cobalt – Co | 15.00 |
| Physical and mechanical properties | |
| Density | 14.05 g/cm³ |
| Hardness | 1020 HV10 |
Explanations on hardness data
for the comminution of medium-hard, brittle samples and metal-free grinding
General material specification:
Material: zirconium oxide ZrO2
Abrasion resistance: good
Suitable for: medium-hard, brittle samples, metal-free grinding
Detailed information about the material you will find in the element analysis.
Grinding disks of zirconium oxide are only suitable for grinding ceramic materials, minerals etc. and never for hard-tough samples, such as metals.
| General specifications | |
| Material | Zirconium oxide – ZrO2 |
| ISO/EN/DIN code | |
| Chemical composition | |
| Element | Share % |
| Zirconium oxide – ZrO2 | 94.5 |
| Yttrium oxide – Y2O3 | 5.1 |
| SiO2, CaO, MgO, Al2O3 | < 0.4 |
| Physical and mechanical properties | |
| Density | 6.0 g/cm³ |
| Hardness | 12.5 x 10³ Nmm-² HV |
Explanations on hardness data
for the comminution of medium-hard, brittle samples and metal-free grinding
General material specification:
Material: zirconium oxide ZrO2
Abrasion resistance: good
Suitable for: medium-hard, brittle samples, for metal-free grinding
Detailed information about the material you will find in the element analysis.
Grinding disks of zirconium oxide are only suitable for grinding ceramic materials, minerals etc and never for hard-tough samples, such as metals.
| General specifications | |
| Material | Zirconium oxide – ZrO2 |
| ISO/EN/DIN code | |
| Chemical composition | |
| Element | Share % |
| Zirconium oxide – ZrO2 | 94.5 |
| Yttrium oxide – Y2O3 | 5.1 |
| SiO2, CaO, MgO, Al2O3 | < 0.4 |
| Physical and mechanical properties | |
| Density | 6.0 g/cm³ |
| Hardness | 12.5 x 10³ Nmm-² HV |
Explanations on hardness data
Accessoires de broyage sans métaux
Pour obtenir un broyage sans aucun métal d'échantillons de matériau solide dur-cassant et mi-dur, de céramique dentaire par exemple, il est possible d'appliquer un revêtement intérieur complet en polymère dans le PULVERISETTE 13 classic line FRITSCH, si vous le souhaitez, et de l'équiper de disques de broyage en oxyde de zirconium, afin d'empêcher toute contamination métallique.
ACCESSOIRES DE BROYAGE SANS métaux
For completely metal-free grinding of hard-brittle and medium-hard solid samples, for example for dental ceramics, we can equip your FRITSCH Disk Mill PULVERISETTE 13 classic line with a thorough polymer interior coating – together with grinding disks made of zirconium oxide* – an absolutely reliable protection against metal contamination.
Please note: fixed and movable grinding disks made of zirconium oxide are additionally necessary:
fixed grinding disk, 200 mm diameter, zirconium oxide*: order no. 13.2100.27
movable grinding disk, 200 mm diameter, zirconium oxide*: order no. 13.2110.27
Grinding discs of zirconium oxide* are only suitable for grinding ceramic materials, minerals etc. and never for hard-tough samples such as metals.
Dispositif d'aspiration
Le raccordement entre l'aspiration de poussière et le système d'aspiration facilite considérablement l'élimination automatique de la poussière fine générée par le broyage et il est parfaitement adapté au nettoyage des pièces de broyage.
Dispositif d'aspiration
The exhaust system, dust category "M" according to DIN EN 60335-2-69 for 230 V/1~, 50/60 Hz, 1600 Watt is versatile:
For combination with the high performance and small volume cyclones.
To operate the FRITSCH Cyclones you need an exhaust system. The strong airflow ensures simple feeding, increases throughput, and reduces the thermal load of the samples. The high performance and small volume Cyclone separator can be combined with Universal Cutting Mills PULVERISETTE 19, the Variable Speed Rotor Mill PULVERISETTE 14 premium line and classic line. The small volume cyclone can also be combined with the Variable Speed Rotor Mill PULVERISETE 14 premium line and classic line even for passive utilisation – without sample exhaust.
The high-performance cyclone is ideal for combination with the Universal Cutting Mills PULVERISETTE 19 large, the Cross Beater Mill PULVERISETTE 16 and the Disk Mill PULVERISETTE 13 premium line for optimal sample extraction and for comminution of larger quantities.
For cooling of the Variable Speed Rotor Mill PULVERISETTE 14 premium line
By connecting the exhaust system with the connecting piece order no. 14.4214.00, the cooling of the mill can easily be enhanced.
For connecting to Disk Mill PULVERISETTE 13 premium line
The exhaust is simply connected to the PULVERISETTE 13 premium line and operated via a start and stop button on the instrument – for dust free comminution.
For connecting to the Jaw Crusher PULVERISETTE 1, Modell I + II classic line
Simply connect the exhaust system to the integrated connection of the PULVERISETTE 1. Fine dust arising during comminution is automatically removed. The exhaust system is also very useful when cleaning the grinding parts.
For connecting to the Disk Mill PULVERISETTE 13 classic line
The exhaust system can be easily connected to the PULVERISETTE 13 classic line. Fine dust arising during comminution is automatically removed. The exhaust system is also very useful when cleaning the grinding parts.
For exhaustion of the sample during dry measurement with the Laser Particle Sizers ANALYSETTE 22 NeXT
An exhaust system is necessary to ensure automatic sample exhaustion during dry measurement. When the measurement is completed it can also be easily used to manually clean the feeder.
Please note that the exhaust system article no. 43.9070.00, is not equipped with a fine filter and therefore dust may escape. Please consider the valid occupational health and safety regulations. This exhaust system is mostly recommended for dust-free grinding and the vacuuming of during the process developing fine dust in the upper part of the grinding chamber and for the cleaning of the grinding parts.
For vacuuming of the sample during dry measurement with the Laser Particle Sizers ANALYSETTE 22 NeXT, we recommended we recommend the exhaust system article no. 43.9060.00, which is equipped with a hose and an ultra-fine filter of dust class "H" according to DIN EN 60335-2-69, so that the escape of fine dust is reduced.
Connecting piece for connecting the dust exhaust system 43.9070.00 for 230 V/1~, 50-60 Hz, 1600 Watt
The dust exhaust system enables a dust-free grinding and is used for sucking off fine dust developed during in the grinding process in the top of the grinding chamber. It can also be used for the cleaning of the grinding parts.
1 pack = 5 pieces
One pack is included in the scope of delivery of the exhaust system (article No. 43.9070.00).
These fleece filter bags should be used for the vacuuming off of fine, dry materials.
For the vacuuming off of coarse, wet materials are plastic bags available (article no. 43.9052.00).
1 pack = 5 pieces
One pack is included in the order of the exhaust system (article No. 43.9070.00).
These plastic bags should be used for the vacuuming off of coarse, wet materials.
For the vacuuming off of fine, dry materials are paper filter bags available (article no. 43.9055.00).
Accessoires pour la combinaison du broyeur à disques et du concasseur à mâchoires
La combinaison du broyeur à disques PULVERISETTE 13 classic line et du concasseur à mâchoires PULVERISETTE 1 classic line est la solution idéale pour les applications de pré-broyage et de broyage fin, surtout de quantités importantes de matériau grossier. Les deux instruments sont fixés sur un châssis de montage commun et reliés par une goulotte de déversement ; ils broient automatiquement l'échantillon pour le réduire d'une taille initiale pouvant atteindre 95 mm à une granulométrie finale de 100 μm – rapidement, simplement et efficacement, en une seule opération.
accessoires pour la combinaison
For fine pre-crushing of sample material with a feed size of up to 95 mm down to 0.1 mm final fineness in a single process and for continuous operation with the Jaw Crushers PULVERISETTE 1 classic line.
Fine pre-crushing from up to 95 mm down to 01 mm in a single process
A mounting rack with chute in combination with the Jaw Crusher PULVERISETTE 1 classic line (Model I + II) and the Disk Mill PULVERISETTE 13 classic line make it possible to grind up to 95 mm feed material down to a final fineness of 100 µm in a single process.
Continuous operation
With the use of the mounting rack and delivery chute, the Jaw Crusher PULVERISETTE 1 classic line (Model I + II) can be used for continuous operation. Conversion kit for the continuous operation of the Disk Mill PULVERISETTE 13 classic line on request.
Select the appropriate grinding parts and the desired configuration from the options available from our accessory pages for the:
Jaw Crusher PULVERISETTE 1, Model I classic line
Jaw Crusher PULVERISETTE 1, Model II classic line
Disk Mill PULVERISETTE 13 classic line
Certification
Documentation IQ/OQ à remplir par l'utilisateur, aide à la qualification d'appareils dans le système de gestion de qualité, pour broyeur à disques PULVERISETTE 13 classic line.
Certification
IQ/OQ documentation (questionnaire format - implementation by customer) for the independent utilization for the support of instrument qualification in the quality management system for the Disk Mill PULVERISETTE 13 classic line.
